Showing posts with label KERS. Show all posts
Showing posts with label KERS. Show all posts

Thursday, 4 May 2017

Torotrak signals the end of an era

Preston-based Torotrak, a developer and supplier of emissions reduction and fuel efficiency technology in vehicles, is to close its Leyland headquarters and make all staff based at the site redundant.

This is indeed the end of an era. But the end cannot be allowed to pass without some comment being made. For it seems that faith has been lost in the concept of traction drive transmissions which had its heart in Leyland, Lancashire for so many years.
This is an era that many people have forgotten about. Or not even aware. Some may regard it as a nostalgic era, when the future appeared not only bright but lucrative.
The era extends back at least until around 1962 (the actual date is unclear as one of the principal participants is no longer alive) when a 1957 Hillman Minx fitted with a Perbury continuously variable transmission (CVT) covered some 25,000 miles of testing to prove the capabilities of the CVT developed by Forbes Perry of Perbury Engineering Ltd.
Perbury Engineering developed a CVT for a car project centred within the British Technology Group (BTG and formerly NRDC) out of which blossomed Torotrak plc based at Leyland in Lancashire where there was also a CVT programme, again based on the Perbury design.
The era certainly embraces BL Technology, a small part of British Leyland, tasked with exploring new technology and based at Gaydon, in Warwickshire – now the home of Aston Martin and JaguarLandRover. Perbury-type transmissions were developed on this former RAF airfield site.
It is fair to say that designs of the Perbury transmission were based on the Hayes transmission (once fitted to Austin cars), it being the point at which Forbes Perry’s designs began to evolve and improve this type of transmission. He probably started serious work circa 1957.
A great deal of water has passed under the bridge, most of it happening within the confines of the facilities in Leyland Truck & Bus which undertook some work in applying the technology to buses. Facilities in Leyland near to the original truck plant became the bedrock for Torotrak.
Executives of major automotive companies made their way to Torotrak Leyland during the last 50 years, all in search of the ‘perfect’ seamless transmission – that disappearing elixir. But for one reason or another, the reality eluded everybody.
Perbury Engineering was for many years the hub of the fountain of ideas. Yet no one liked to admit that a stand-alone engineer knew more about the transmission than anyone else. It was as if he did not exist. Boffins at Leyland believed they knew everything and looked down their noses at ‘clowns’ working in workshops in deepest Oxfordshire.
The little company in Oxfordshire however built a variety of experimental prototypes including those produced by Leyland Truck & Bus, from which people moved across to nearby Torotrak as the company evolved.
                      Careers built on the back of CVT technology
Countless technical papers have been written down the years in Europe, Asia and North America, about CVTs as engineers expounded their ideas about one tiny facet or another of the design. Indeed, careers were forged on the back of the Perbury system.
Now it looks as though, in a bid to cut costs, a huge slimming down process is under way which could see the end of the Perbury-type transmission. Of course, many will dispute that the current design is a Perbury design, as so many man-hours have been invested in pushing out the frontiers of knowledge to expand the power base of understanding of this simple design which relies on traction drive characteristics.
Torotrak plc, which specialises in the use of ground-breaking KERS technology for buses and V-Charge to boost the power of smaller engines for cars, has seen its share price tumble as the car industry has turned its attention to electric cars instead of making traditional engines more efficient.
Interestingly, none of the directors of the company have any history in toroidal transmissions - a passion to drive the technology forward into the market place. None has held board directorship for longer than four years, with the exception of non-executive chairmanNick Barter who joined in 2003. The most recent encumbent is Adam Robson, (April 2015). John McLaren and Rex Vevers joined in June 2013 while Jon Hilton, who is also president of the prestigious Institution of Mechanical Engineers, joined in January 2014. 
In January, Torotrak (which has seen chief executives come and go) announced a strategic refocus of the group including the consolidation of its engineering resources to reduce its ongoing cash operating costs. Indeed, it is possible that some may view Torotrak's acquisition of Flybrid Automotive as a clever device for the Silverstone-based company to reverse into Torotrak plc. Time alone will reveal the outcome.
The company, which also has an office and workshops in Silverstone, has not given details of how many people will be affected but company accounts to March 2016 show it employed 85 staff, 57 of which were engineers at the Leyland site, and it had a total wage bill of £4.7million.
Significantly, perhaps, the Silverstone unit was the technology hub for Flybrid Automotive which became part of Torotrak and led to the emergence of Flybrid executives having a greater say in the running of the company. After all, it was Flybrid Automotive’s KERS technology which now appears to be driving Torotrak forward – if indeed it is making any headway at all.
Last year’s Torotrak plc pre-tax losses almost doubled to £14.3million on a turnover of £1.2 million. Could Torotrak be on the verge of throwing in the CVT towel? It appears not from today’s statement. But who knows the truth?
“The board continues to focus on realising value from Torotrak’s technology portfolio and other assets,” Torotrak said today in a stock market statement.
The group said it expects to close the financial year to the end of March with £5.1 million in cash, in line with expectations but added that the net assets of the company will fall below half of the value of the called-up share capital.  
Under Section 656 of the Companies Act 2006, when this happens the directors are required to call a general meeting of the company to discuss whether steps should be taken to deal with the situation. It will hold this meeting on 31st May.
“The board does not consider that any steps are required to be taken beyond those already in hand and accordingly, no resolutions will be put to Shareholders at the General Meeting,” it said.
So there we have it. The company rumbles on. The question has to be raised, after this recent activity: just how long can Torotrak survive? The technology does not seem to be attractive enough for an OEM to step in and buy the company to add to its portfolio. But of course this could change.
Only in the minds of those ‘running’ Torotrak is there perhaps the germs of ideas to take the technology strands forward. But these minds are holding their real thoughts close to their chests. Whether the truth of Torotrak's collapse ever emerges remains to be seen.


Friday, 16 December 2016

Outlook dims Torotrak's off-highway prospects

Torotrak plc has noted today that a further deterioration in the trading outlook for the global off-highway market could affect the timing of its target to secure an initial licence for Flybrid KERS technology.

Tuesday, 29 November 2016

Torotrak to fit KERS into Caterpillar wheel loader

Torotrak has secured funding to fit KERS technology into a wheel loader programme in collaboration with Caterpillar Inc. of Peoria, Illinois.

Thursday, 21 April 2016

Torotrak shuns IVTs; focuses on KERS, V-Charge

Transmission engineer Torotrak plc has put new focus on two of its three main technologies, namely KERS and V-Charge.

Friday, 8 April 2016

Stobart to trial KERS semi-trailer

Trailer manufacturer SDC has developed a Kinetic Energy Recovery System (KERS) Curtainsider semitrailer designed to maximise operational efficiency.

Tuesday, 5 January 2016

KERS production "on track" for mid-2016


Torotrak has begun detailed testing of its ‘second generation’ KERS design on rigs and in a new Wrightbus Euro VI StreetLite bus.

Thursday, 13 August 2015

Torotrak sees JCB as ‘ideal partner’

Torotrak and JCB are working on a three-year £1,100,000 project to move the technology company’s Flybrid system know-how towards TRL8 readiness level.

Monday, 6 July 2015

FlySafe will assess flywheel failure modes

Ricardo, in collaboration with various industrial and academic partners, has delivered a flywheel safety test environment to develop next-generation flywheel energy storage systems.

Thursday, 27 November 2014

Torotrak: Deering, out; Hughes, in

Jeremy Deering is to step down as chief executive officer of Torotrak plc and Steve Hughes, formerly engineering director at JCB Transmissions, has joined the group as chief operating officer.

Tuesday, 25 November 2014

F1-inspired bus tech scoops UK innovation award

Torotrak Group’s kinetic energy recovery system (KERS), originally devised by Flybrid Automotive, has taken first prize in the prestigious SMMT Award for Automotive Innovation 2014.

Saturday, 22 November 2014

Question: Is RVT the new CVT?

OEMs, seemingly, are taking an interest in the reversible variable transmission (RVT) but is it a better transmission than the toroidal continuously variable transmission (CVT)?

One man thinks so, but then he would, being the inventor. And inventors, by their nature, consider their own inventions far superior to those of other people

Friday, 12 September 2014

Wrightbus KERS ready for service trials

In the wake of GKN’s announcement of its Gyrodrive with Go-Ahead bus operator, Torotrak has revealed that its KERS technology in a Wrightbus is ready for start of public service trials.

Wrightbus, of Ballymena, Co. Antrim, exhibited its prototype bus fitted with the Flybrid KERS (Kinetic Energy Recovery System) at the recent Cenex Low Carbon Vehicle (LCV) exhibition.

Thursday, 31 July 2014

Lotus installs KERS into passenger car


Torotrak has begun work on a funded programme with Lotus Cars to integrate KERS into the manual transmission of a performance passenger car.

Torotrak is also working on a number of programmes to introduce Flybrid KERS in commercial vehicles. Most notably, the first KERS installation in a Wrightbus StreetLite bus has demonstrated good driveability and energy capture during on road testing in Leyland this month.

Friday, 25 July 2014

Warwick University wins auto industry Hub

The new Hub location of the Advanced Propulsion Centre (APC) will be at the University of Warwick, site also of the Warwick Manufacturing Group (WMG) and its chairman Professor Lord Kumar Bhattacharyya.

 APC supports a 10-year, £1 billion industry and government commitment to the development of low carbon propulsion systems.

Monday, 7 July 2014

OEMs have learnt “to play the game” – Torotrak

What is the biggest challenge facing the automotive industry?

The big issue challenging all vehicle manufacturers is the next step in emissions regulations, claims Jeremy Deering, chief executive officer of Torotrak Group.

Wednesday, 26 March 2014

Volvo road tests KERS in UK

Volvo Car Group and Flybrid Automotive, part of Torotrak Group, have been conducting UK tests of lightweight Flybrid flywheel KERS technology to boost performance and cut fuel consumption and emissions.

The four-year partnership, using real-world driving data from tests on public roads and  test tracks in both Sweden and the UK, has shown that the flywheel-based hybrid technology can deliver an 80bhp performance boost, together with fuel savings of up to 25 per cent.

Tuesday, 28 January 2014

Efficiency key to 2014 F1 - Mercedes

For 2014 the F1 motor racing fraternity has probably the greatest change in regulations in its history, according to Paddy Low, technical chief of Mercedes AMG Petronas, as he unveiled the new engine today.

“The headline is 'efficiency',” he said. “The fact that we can run a full race on 100kg rather than 150kg of fuel sends a great message about the technology we can deliver for Formula One - and gives an important message to the automotive world in general. It's not simply about the fuel saved per car on a Sunday afternoon, it's about the technology itself.”

Friday, 13 December 2013

Flybrid set to launch refuse truck KERS

As forecast here on 8 December, Torotrak plc is to buy the remaining shares of Flybrid Automotive, but the purchase requires a share issue.

Torotrak plc, of Leyland Lancashire, a leading developer and supplier of emissions reduction and fuel efficiency technology for vehicles, has announced formally today that it has entered into an acquisition agreement to acquire the remaining 80 per cent of the issued ordinary shares in Flybrid Automotive for a maximum consideration of up to £23 million, of which £15 million is subject to performance targets.

The deal is subject to shareholder approval but is a foregone formality.